We are constantly testing our products to ensure the highest design quality is passed to our valued customers. With this in mind we have released a second generation improved crossover design (a key component to our PD Nerf setup) for the '08 > KLR650. We're making this update available at our cost plus shipping. Please read details and order below:
Every kit since June 15 2008 has this update. If you have crashed your bike this is the replacement kit you need to order
On the 2008 > KLR650 PD Nerf bar setup, the crossovers are the two flat pieces of metal that mount to the center down tube on the bike behind the radiator (left) reservoir (right) and serve to connect the left and right sides of the PD Nerf bars. In the attached image the crossovers are the two horizontal flat pieces that connect together in the center (closest to the camera).
In our initial production run the crossovers were not as strong as they could be. This upgraded crossover is made from .250 inch thick aluminum versus the original .125 inch thick steel parts. You can measure the thickness of your crossover to verify that you have the upgraded parts. Please note: all PD Nerf orders after June 15, 2008 include the newer crossover design.
You will need to call 800-444-8770 and we get get you taken care of. Have you checked to see if you left it on the bike?
I don't think the part would fit. You try it and if it does not fit you can return it.
I have run the 10 gallon IMS and I offers great prtotection. Hard core guys usually amke mothing up. I went back to the A Model for this reason.
They are M6x100 SHCS
The Instuctions have all the hardware listed.
We don't have a listing with individual bolts. Let us know when you need them when you order and we will give them to you.
The kit comes with new 6mm bolts and rubber washers for the outside. The original kit bolts for the clamp are not replaced.
There are a set of detailed instructions located here
It is the 15th picture down that address this.