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Engine Guards KLR650 2022+
Strong, reliable, and purpose-built for the Kawasaki KLR650 2022+.
- Heavy-duty upper and lower engine guards built from 1" DOM steel tubing.
- Protects engine, tank, and plastics from drops, impacts, and trail hazards.
- Lower guards include integrated highway pegs for long-distance comfort.
SKU
HTP4-22-5-KIT
Manufacturer:
Happy Trails Products
Engineered for Adventure: Happy Trails parts are crafted from premium materials. Every part is built tough, precision-fit, and field-tested by riders.
Ready to Ship - Typically ships within 1 business dayHappy Trails Engine Guards – Kawasaki KLR650 2022+
Happy Trails' exclusive design provides the ultimate in KLR650 protection. Featuring loops of 1" tubular steel, these guards deliver unbeatable durability to protect your investment and your adventure. Even a minor drop can lead to expensive damage—our guards are built to prevent it.
If you're an owner of the 3rd Generation KLR650, you already know the importance of proper protection. Without reputable crash bars, even small accidents can cause serious damage.
That’s why Happy Trails has been producing high-quality dual-sport protection for over three decades. Our crash bars remain among the most reliable and dependable products on the market today.
Our KLR650 crash bars feature heavy-duty steel construction for maximum impact resistance and long-term durability. Installation is quick and easy, with all mounting hardware included.
Key Features
Ultimate KLR Protection
1" x .083" DOM tubular steel loops shield your engine, plastics, and fuel tank.
1" x .083" DOM tubular steel loops shield your engine, plastics, and fuel tank.
Upper & Lower Guard System
Uppers protect the shrouds and tank; lowers add engine protection plus integrated highway pegs.
Uppers protect the shrouds and tank; lowers add engine protection plus integrated highway pegs.
Long-Lasting Durability
Engineered to withstand drops, impacts, and rugged backcountry riding.
Engineered to withstand drops, impacts, and rugged backcountry riding.
Easy Bolt-On Installation
Includes complete hardware for a quick, secure install.
Includes complete hardware for a quick, secure install.
Trusted by Riders for 30+ Years
Manufactured with time-tested methods for proven reliability.
Manufactured with time-tested methods for proven reliability.
Perfect Fit for Gen 3 KLR650
Designed specifically for the 2022+ KLR platform.
Designed specifically for the 2022+ KLR platform.
Specifications
Tubing
1" x .083" DOM steel construction
1" x .083" DOM steel construction
Weight
Uppers: 12.5 lbs
Lowers: 6 lbs
Uppers: 12.5 lbs
Lowers: 6 lbs
Finish
Black powder-coat only
Black powder-coat only
Included Features
Lower guards include highway pegs
Lower guards include highway pegs
Installation
Installation is straightforward—mount the guards to their designated points using the included hardware. Please note: The Upper Engine Guards use the same mounting location as the OEM “Skidders” on Adventure models, and the factory skid plate brackets interfere with installation of the Lower Guards.
Tools Needed:
- Socket set
- Torque wrench
- Allen/hex keys
Rider Benefits
Maximum engine, tank, and fairing protection for Gen 3 KLR650 riders.
Confidence-inspiring durability on pavement, gravel, or remote trails.
Long-lasting construction exceeds the strength of most competitor designs.
Integrated highway pegs on lowers add comfort for long-distance touring.
What’s Included
Upper Engine Guard Set (pair)
Lower Engine Guard Set with integrated highway pegs (sold separately)
Complete hardware kit
Notes
- Upper Guards mount where OEM Adventure lower guards (“Skidders”) attach; OEM pieces cannot be reused.
- Lower Guards are not compatible with the stock skid plate due to factory bracket interference.
- Skid plate pictured is sold separately.
- All Happy Trails products are crafted in Boise, Idaho.
Protect your investment and your adventure with proven Happy Trails construction.
| Manufacturer SKU | HTP4-22-5-KIT |
|---|---|
| Manufacturer: | Happy Trails Products |
| Department | HTP |
| HTP Sale | No |
| Show Stock | Yes |
| Riding Style | Adventure Touring / Dual-Sport |
| Material | Steel |
| California Restricted Product: | No |
Write Your Own Review
| Year | Make | Model |
|---|---|---|
| 2022-2023 | Kawasaki | KLR 650 |