Aluminum Pannier Kit CASCADE <br> KLR650E 08+

More capacity, less width.
Special Price $633.50 Regular Price $905.00

Pannier measurement note: A 3/4" lip makes the opening on all boxes 1-1/2" smaller than box measurement. For further detailed Pannier Info visit our Happy Trails Panniers 101

Pannier kits include: Each and every pannier kit includes the SU Rack and the Puck Mount kit. Additionally, kits include Free pre-mount and Free lid locks. Make your additional selections below.

Powder Coat: In order to provide superior customer service, we now offer our panniers and top boxes finished in Hammertone Black and Aluminum only.

Pre-mount: We will drill the four holes for the pannier puck mount system in Happy Trails' "neutral" mounting position, suitable for solo or two-up riding (rider and passenger).

Matched Key Lid Locks allow you to have a single key for aluminum panniers and/or aluminum tailbox (any number of boxes) as long as they are ordered at the same time. Does not replace cam latches, which provide the dust and water proof seal that makes our boxes famous. See photo.

Bag-It! sale! Add six pannier liner bags for the bundled price of $90 (save $30). Stack one bottom & two mid/upper bags in one pannier, one bottom and two cubes in the other. Packing Tips Video

Cap-It! Our Happy Trail Pannier top bags are perfect for easy access to the things you need close at hand. They mount to the top of your panniers and can be used on any 5", 6" or 7.5" Happy Trails Pannier equipped with footman loops or lid racks.

Required: Help us to help you... please enter the make, model and year of your bike in the box below:

Make Model

The Cascade Pannier Kit for your KLR650E is a great alternative to the Teton when you want greater capacity without extra width. The 7.5" Cascade creates more volume (38.5L) with increased height, not width. By comparison, the Teton 7.5" gives you 33L, the Teton 9" gives you 38L.

Aluminum Top Box Compatibility Note: On the E series KLR650 with Cascade panniers the QRL top box system cannot be used. The pannier interferes with the QRL. Additionally, 33 and 58 Liter Happy Trail Top Boxes cannot be used because of their width. The 15, 29, 43, and 47 Liter top boxes can be used with just the isolator kit mount option with Cascade panniers.

Kit includes:

  • Two 7.5" wide Cascade Panniersrs
  • SU Rack System
  • Mounting hardware

The KLRE SU rack has our new Point1 pressed insert design. This adds to the ease and functionality you have come to expect from our pannier systems. Details HERE.

KLR-E Pan Chart All


Tim says: For the 08+ KLR650 I recommend 7.5" panniers. 

Pannier kit does not include a tail rack or top box mounting plate.

All Happy Trails Products are designed and crafted in Boise, Idaho


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  • On your panniers you have strap guides or anchors for soft bags to tie down. Where can I get some of these please? What are they actually called?
    Question by: Patrick Duffy on 2018-03-06 02:17:00

    We have the Happy Loop founnd HERE

    We have the Footman Loop found HERE

    Answer by: Tim on 2018-03-05 21:17:00
  • Can I get this in bar aluminum?
    Question by: Casey Ralls on 2017-10-06 18:27:00


    Answer by: Tim on 2017-10-06 14:27:00
  • Is the pre drilled neutral position the exact angle shown in the photo? Also does the panniers come with or without stickers on it? Thanks
    Question by: Jeffery Blodgett jr on 2017-01-13 19:44:00

    The premount we do is parralel with the SU rack, The angle shown would be the angle that you would get. You can also order the panniers with no premount and mount them yourself.

    Pannier come with decals, the decals are reflective. They remove easily with some heat. When you order you cann add a note to delete the decals.

    Answer by: Tim on 2017-01-13 14:44:00