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Aluminum Pannier Kit TETON
KTM 640 Adventure R 2000+

SKU PANKIT-640-ADVENTURE-TE
This Teton Pannier Kit for your 640 Adventure R includes everything you need for a great luggage system. The kit includes:

  • Two Teton Panniers
  • SU Rack System
  • Mounting hardware

The 640 Adventure R SU rack has our new Point1 pressed insert design. This adds to the ease and functionality you’ve come to expect from our pannier systems. Details HERE.

Note: Our Teton pannier kits are not compatible with the SW MOTECH bolt-on side stand without modification. The bike is tall so the sidestand needs to be long. When retracted, the sidestand contacts the bottom of the pannier. It might be possible to place a weld onto the return stop of the side stand, thus not allowing the side stand to return as far as contacting the pannier. We have not tried this nor can we vouch for it being a reasonable modification.


Pictured are 7.5" Tetons with a left side Clif-Cut.
Pannier kit does not include a tail rack.

Clif-Cut is a term describing a 1.5" exhaust cut-out used on bikes with wide protruding pipes to create a more symmetrical weight distribution when panniers are mounted and loaded. It keeps the load on the exhaust side pannier as close as possible to the center of the bike.

Tim's Pick for the 640 Adv-R is a pair of 7.5" Tetons with left side Clif-Cut. It's a streamlined look with the weight close to the centre of the bike. Your best choice will be a balance of your practical and aesthetic needs.


All Happy Trails products are crafted in Boise, Idaho

SU RACK INSTALL INSTRUCTIONS

Pannier measurement note: A 3/4" lip makes the opening on all boxes 1-1/2" smaller than box measurement. For further detailed Pannier Info visit our Pannier Wiki Page


Pannier kits include: Each and every pannier kit includes FREE SHIPPING (domestic US only) on the pannier portion of your order. Additionally, kits include Free powder coating, Free pre-mount and Free lid locks, a value of $166. Make your additional selections below.


Powder Coat: We recommend powder coat painting to protect your cargo from the black residue produced by unfinished aluminum. It also gives your pannier a quality, finished look.

Pre-mount: We will drill the four holes for the pannier puck mount system in Happy Trails' "neutral" mounting position, suitable for solo or two-up riding (rider and passenger).

Matched Key Lid Locks allow you to have a single key for aluminum panniers and/or aluminum tailbox (any number of boxes) as long as they are ordered at the same time. Does not replace cam latches, which provide the dust and water proof seal that makes our boxes famous. See photo.


Lid Racks: Four footman loops come standard on each lid. If you plan to carry larger items on your pannier lids, our lid racks offer additional tie down positions. See Photo .


Bag-It! sale! Add six pannier liner bags for the bundled price of $90 (save $30). Stack one bottom & two mid/upper bags in one pannier, one bottom and two cubes in the other. Packing Tips Video


Cap-It! Our Happy Trail Pannier top bags are perfect for easy access to the things you need close at hand. The 5" wide bags mount to the top of your panniers and can be used on any 7.5" Happy Trails Teton Pannier equipped with footman loops or lid racks.


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