We are constantly testing our products to ensure the highest design quality is passed to our valued customers. With this in mind we have released a second generation improved crossover design (a key component to our PD Nerf setup) for the '08 > KLR650. We're making this update available at our cost plus shipping. Please read details and order below:

On the 2008 > KLR650 PD Nerf bar setup, the crossovers are the two flat pieces of metal that mount to the center down tube on the bike behind the radiator (left) reservoir (right) and serve to connect the left and right sides of the PD Nerf bars. In the attached image the crossovers are the two horizontal flat pieces that connect together in the center (closest to the camera).

In our initial production run the crossovers were not as strong as they could be. This upgraded crossover is made from .250” thick aluminum versus the original .125” thick steel parts. You can measure the thickness of your crossover to verify that you have the upgraded parts. Please note: all PD Nerf orders after June 15, 2008 include the newer crossover design.